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Assessing and extending schemes to enhance the profitability of the PNG coffee industry via price premiums for quality

Project ID

ASEM/2004/042

Project Country

Commissioned Organisation

Curtin University of Technology, Agribusiness Marketing (Horticulture), Australia

Project Leader

Dr Peter Batt

Email

p.batt@curtin.edu.au

Phone: 

08 9266 7596

Fax: 

08 9266 4422

Collaborating Institutions

PNG Coffee Industry Corporation, Papua New Guinea

Project Budget

$541,502.00

Start Date

01/04/2005

Finish Date

31/03/2007

Extension Start Date

01/04/2007

Extension Finish Date

30/09/2008

ACIAR Research Program Manager

Dr Caroline Lemerle

Overview Objectives

The project aimed to improve the economic returns to PNG smallholder coffee producers and the industry, through delivering a more consistent and higher quality product. The major objective was to better understand the factors influencing adoption and ongoing success of the collaborative collection, pricing and processing schemes, and to plot strategies for their successful expansion.

Project Background and Objectives

Coffee growers in PNG fall into two broad sectors: the estate (comprising block holders and plantations) and the smallholder sector. Of the two it is the smallholder sector that produces most of the country's coffee, accounting for 85 per cent (56,100 tonnes) of production. The estate sector has been in decline over the past two decades and now produces only 9,900 tonnes.

Coffee export is an important component of PNG's economy - 10 per cent of PNG export revenue is coffee, generating 5 per cent of GDP. Almost 400,000 rural households grow coffee and 20,000 people are employed in the processing and marketing areas. But quality of coffee parchment derived from the beans is a perpetual problem. And one of the major obstacles to the improvement of coffee quality is failure of the current marketing system to give the right price signals to growers, in terms of different prices for different qualities of coffee parchment.

Some smallholder producers are commanding price premiums through their involvement in collaborative marketing arrangements. They have established long-term working relationships with suppliers who pay premium prices in return for quality coffee. This is a departure from current practices of paying a single price regardless of quality, guaranteeing a return to smallholders but in turn sacrificing overall quality. The alternative arrangements where groups of growers are linked to processors suggest that tying price to quality can lift product quality if the working relationship provides sufficient market signals and information.

This project investigated the prevailing market structure, seeking to identify the factors that prevent market intermediaries from rewarding growers for quality, and to recommend a course of action to bring improvements to the market.

Progress Reports (Year 1, 2, 3 etc)

Year 1

During the first twelve months, this project has: (1) undertaken a comprehensive analysis of the major constraints impacting upon the quality of coffee in PNG; (2) identified eight collaborative collection, pricing and processing schemes that provide superior quality coffee to customers and reward smallholder coffee producers; (3) commenced a survey of growers, traders, processors and exporters to identify the alternative routes to market and the reasons why coffee growers choose alternative routes; (4) conducted two introductory workshops to advise industry of the project and to foster improved relationships between coffee growers and exporters; and (5) delivered an introductory HACCP training course to the CIC.

In attempting to improve the quality of the coffee produced by smallholder coffee farmers in PNG, three key issues have repeatedly emerged: (1) poor road access; (2) lawlessness; and, (3) problems associated with land tenure and ownership (tribal conflict). While each of these impediments is beyond the scope of this project, at the individual farm level, the major problem for the smallholder coffee growers in PNG is the need for capital to meet anticipated household and farm expenses. As household expenses (including school fees) and social obligations receive first priority, there are often insufficient funds available to provide for the costs of labour to prune the coffee trees and to provide sufficient fertilisers and chemicals. As the coffee industry has a very poor financial reputation, the major banks are unwilling to extend credit.

Conflict remains between farmers and market intermediaries due to the farmers' lack of understanding as to how prices are determined in the international market. Few farmers appreciate the financial risks that traders and exporters endure in a highly volatile commodity market. A greater understanding of risk management and the costs associated with export should result in an improved relationship between smallholder coffee growers and their respective traders and exporters.

An analysis of marketing margins indicates that coffee growers in PNG receive between 68-80% of the gross FOB price (Lae) for green bean. However, such margins are available only to those growers who are within close proximity to the traders and processors. For those growers located in more remote areas, transport costs will be appreciably higher and may consume most of the margin. Nevertheless, this figure indicates that the processing/exporting sector is relatively efficient and that growers are receiving reasonable prices as a percentage of the fob price.

It is evident, that parchment is purchased at a significant discount to cherry, reflecting the lack of control and the variability that is inherent in smallholder parchment. Where farmers are sufficiently close to a wet mill so that they can deliver the cherry to the mill on the same day of harvest, or where the mill itself arranges transport to collect the cherry, farmers are being actively encouraged to sell cherry rather than to produce parchment. By having control of the process from pulping, fermenting, washing and drying, processors are able to produce a finished product with very similar characteristics to plantation style coffees. As exporters are able to deliver a more consistent quality product to the market, not only is the discount on the New York Board of Exchange Coffee Futures Contract (NYC) reduced, but opportunities emerge for PNG coffee to enter the specialty market.

Expansion into the speciality coffee market has been encouraged by the recent arrival of Starbucks into PNG. In part, this has been responsible for the dramatic increase in the proportion of smallholder coffee sold as cherry for those growers who are close enough to a processing mill. Starbucks arrival in the market is also providing the major catalyst for the development of fully inclusive quality assurance programs that provide guidelines not only on the physical and cup quality characteristics, but also propose environmental, social welfare and equity conditions that preferred suppliers must meet. With Starbucks providing the price incentives, these developments align themselves very well with the project objectives, especially in promoting the need for quality at the farm level.

For those smallholders unable to access a wet factory, selling cherry is not an option. In such instances, farmers must produce parchment. Because of the small volume of parchment each individual farmer produces, smallholder farmers are unlikely to benefit from any improvement in quality without achieving a parallel increase in scale. This is best achieved through the formation of collaborative farmer groups, where the members, either collectively or individually, follow a strict quality assurance system that reduces the variation in quality. The formation of these collaborative farmer groups is seen to offer benefit even to those smallholder farmers and blockholders who sell cherry to processors. It is more cost effective to utilise such groups for the delivery of extension and training programs. However, the formation and on-going management of these collaborative groups is not without problems. Of particular importance is the issue of leadership to ensure that group members are not only fully informed, but that, in the event of the leader's demise, the group has the capacity to continue.

Year 2

Over the last twelve months, this project has: (1) undertaken and prepared a Participatory Rural Appraisal and Planning report for each of the collaborative marketing schemes participating in this pilot program; (2) explored the relationships between actors in the PNG coffee industry; (3) delivered an introductory HACCP-based training course for the selected schemes; (4) developed and verified a generic HACCP-based quality management program for the PNG coffee industry; (5) identified barriers to the adoption of quality assurance systems among smallholder coffee farmers in PNG; (6) developed pilot training modules on the marketing of coffee and mechanisms to improve the quality of smallholder coffee; (7) updated numerous training manuals prior to the delivery of training programs identified and prioritised by the PRAP process; and (8) presented several papers to international research forum on the PNG coffee industry.

Some 6-9 months into the project, the project team identified the need to adopt the Participatory Rural Appraisal and Planning approach developed by the Department of Agriculture and Livestock and utilised by the Coffee Growers Support Services Division. PRAP is a participatory planning process conducted within villages or communities which establishes needs and develops action plans for collaborative farmer groups. The PRAP process involves three stages:
a description and analysis of the community through village mapping, seasonal activity calendars and history profiles
problem identification and solution generation through a Strengths, Weaknesses, Opportunities and Constraints exercise, problem listing and problem ranking
the design and programming of training activities to resolve the problems identified.

The PRAP has identified the need for five generic training programs: (1) a marketing module (5 days); (2) a financial management module (10 days); (3) an agronomy module (21 days); (4) a postharvest and quality module (21 days); and (5) a pest and disease control module (15 days). While these five modules will form the core of the training program, additional modules on nursery management and writing project proposals have been requested. While these modules will be developed by CRI, the training itself will be delivered by sub-contracted training providers.

In order to facilitate and monitor not only the training process but also the dynamics associated with the management of each group, a staff member from CRI and the regional extension office have been assigned to each group. There is within the literature, strong empirical support for the need to understand the group dynamic processes if collaborative marketing groups are to prosper. Although the issue of group leadership and transparency was not raised by any of the groups themselves, training on "personal wellness" will be delivered to each group by the CRI. There is already some evidence of this project contributing to the re-introduction of self governing community laws to kerb cherry theft, alcoholism, drug abuse, gambling and the spread of HIV AIDS.

The generic HACCP plan developed for the PNG coffee industry has identified two critical control points in the PNG coffee industry. Both are associated with chemical residues from; (1) the application of chemicals on-farm and the harvest of cherry before the prescribed withholding period; and (2) contamination from chemical residues in the packing of containers for the export market. Under the current systems of production, contamination at the grower level is unlikely. Providing that appropriate standard operational procedures are implemented to ensure that containers are cleaned before packing, the likelihood of contamination occurring during transportation is equally remote.

At the farm level, constraints to improving quality have been identified as; (1) the lack of labour; (2) the lack of water; (3) the lack of electricity; (4) the lack of capital to build/construct wet mills at the village level; (5) the inability of collaborative farmer groups to pay the farmers for cherry on receipt; (6) traditional practices; and (7) poor roads. Over the last twelve months, with the harvest in PNG falling well below expectations, the need to secure coffee to meet forward contracts has led to record cherry prices. Not unexpectedly, the incidence of cherry theft has escalated to such an extent that CIC has been forced to explore various options for the registration of growers and cherry traders. Such mechanisms are already inherent within the quality control programs necessary for registration under Fair Trade, organics and the Starbucks Caf Practices quality assurance scheme. However, it is also abundantly clear that within the coffee processing sub-sector, many of the wet mills are paying premium prices for poor quality cherry that is unlikely to achieve the specifications demanded by the specialty coffee segment. Furthermore and with regard to the existing quality regulations, there is a mismatch evident between the standards as defined by physical parameters such as size, colour and moisture content and the intangible quality attributes such as taste, body and aroma required by the specialty coffee market. As such attributes are highly subjective, they are difficult to communicate.

The project has requested and been granted a twelve month extension until March 31 2008.

Year 3

Australian team members were advised in February 2007 of the need to review the time frames associated with the project as a result of the mid year general elections. As a result, training programs did not commence until October 2007. Given that many of the training programs are best conducted during the coffee season, a formal extension until September 30, 2008 was sought and granted.
It is becoming more apparent that without adequate support, collaborative marketing groups will struggle in PNG. With the need to aggregate the product until sufficient parchment has been accumulated, smallholder producers must forgo the opportunity to sell to roadside traders for immediate gain in the expectation of receiving higher returns. In the highly volatile international coffee market and without first establishing some rules and standards which govern the processing of cherry at the village level, there is some doubt as to whether higher prices will be achieved. Furthermore, and perhaps more importantly, there is an immediate need to re-establish community values and sanctions, particularly with regard to discouraging cherry theft and to address the root causes of social disorder. Personal viability training, introduced under this project, has been instrumental in facilitating more enduring relationships within the community and between group members. It is also becoming more evident that the more successful groups will be those which are based around traditional haus lines and where there is some enduring linkage with a trader, processor or exporter. These partnerships are more likely to result in farmers being able to access working capital, technical information and market information and are essential where smallholders seek accreditation under either organic or Fairtrade coffee.
To facilitate the delivery of training to the various farmer groups, a number of training modules have been prepared and/or updated. The delivery of the training modules was greatly facilitated by conducting a number of workshops with selected service providers to ensure that all parties understood what the project was seeking to achieve. A pre-training questionnaire was administered to each of the pilot groups prior to the commencement of the training to provide a benchmark and a post-training questionnaire will be administered at the conclusion of the training. Under the current system of training, the major impediment limiting the capacity of the project to replicate is the lack of sufficient service providers to deliver the training programs and an acute shortage of staff at Aiyura to administer the process.
There is, among the exporters, a widespread concern that yields will continue to decline unless farmers are encouraged to plant more coffee or to rehabilitate more trees. While high prices are resulting in a greater investment, the increasing incidence of cherry theft is providing a significant disincentive. Higher prices have been received as a result of a reduction in the discount. However, this cannot be attributed to any marked improvement in quality, but is more the result of exporters adjusting to the market dynamics and selling only what coffee they have available. With the margins for Y grade deteriorating, exporters are endeavouring to move more PNG coffee into the specialty market. As a result, there is increasing evidence to suggest that minimal intervention is required in the supply chain. With coffee farmers in PNG receiving as much as 78% of the fob Lae price, competition between the exporters to secure both cherry and parchment is intense and there is no evidence of any cartel or price fixing arrangements. Hence, in the current market, there is little evidence to support or to encourage direct marketing by smallholder coffee growers in PNG.
After much initial enthusiasm, it is evident that fewer exporters are pursuing accreditation under Starbucks Caf Practices. It is not only too difficult to meet the standards imposed by Starbucks, but many of the criteria do not apply to PNG, and other specialty coffee buyers are paying more than Starbucks to secure premium PNG coffee.
Nevertheless, there is a growing awareness of the opportunity to secure higher prices through a number of sustainable quality assurance programs including Utz Kapeh, Oxfam, Rainforest Alliance and bird friendly coffee. With such an abundance of quality management systems, there is some doubt as to whether there is any need for a generic PNG quality assurance system.

Project Outcomes

This project focused on identification of smallholder strategies for improving coffee quality at the community level. It did not address the three major overarching issues that currently constrain the potential quality of the coffee produced in PNG, namely: (1) the poor state of the roads and transport infrastructure; (2) lawlessness; and (3) the insecurity of land ownership and tenure.

To improve the quality of the coffee produced by smallholder coffee growers, three broad strategies were available: (1) encourage the sale of red ripe cherry direct to the wet mills; (2) adopt standardised processing systems at the village level; (3) pursue accreditation under Fairtrade, Rainforest Alliance, Organic and/or Utz Certified.

It was evident that parchment was purchased at a significant discount to cherry, reflecting the lack of control and the variability that is inherent within smallholder parchment. On a per kilogram parchment equivalent basis, the sale of cherry results not only in a 34 per cent price premium, but entails significantly less work and costs for the growers. There are savings in processing and transport costs, there is less likelihood of product deterioration through poor and inappropriate storage in the home (smoke damage and moisture) and less risk of theft.

The researchers found that where smallholder coffee farmers could not sell cherry to wet mills, standardised processing systems were needed at the village level. However, price incentives would only be achieved where smallholders could achieve a parallel increase in scale. This was best achieved through the formation of collaborative marketing groups that transact directly with traders and exporters. The success of these collaborative marketing groups will demand that the groups have some sustainable competitive advantage, are well managed and appropriately led. Groups which are based around traditional family or 'haus' lines will have the greatest chance of being sustainable in the long term.

The research team reported that since much of PNG coffee is grown with minimal inputs and is very much in sympathy with the environment, there are opportunities for smallholders to pursue accreditation under Fairtrade and Organic. However, growers must be mobilised into collaborative marketing groups and linked directly to an exporter who is willing to assist.

With PNG coffee growers receiving more than 70 per cent of the FOB (Lae) price, the team found little evidence to support the premise that smallholder coffee growers in PNG are subject to exploitation by downstream market intermediaries. Furthermore, the team found no evidence to suggest that grower-direct marketing will provide higher returns to growers. Quite to the contrary, given the small volumes and the risks associated with managing exchange rates, the price differentials and the inherent risk that the product may fail to meet the customer's specifications, smallholder coffee growers do not have the expertise to perform these activities any more efficiently than the existing traders and exporters.

To improve the linkages between smallholder coffee growers and the exporters, the team recommended training in budgeting, agronomy and rehabilitation, processing and marketing. With a greater understanding of the market dynamics, risk management and the costs associated with export, relationships between smallholder growers and their respective exporters would improve. Structured tastings with growers would provide a means to demonstrate how the major faults associated with the production of parchment influence the taste. Another recommendation was the staging of workshops to assist grower groups in the maintenance of pulpers and the adoption of standardised processing systems.

In the delivery of the training, the team advocated use of a Participatory Rural Appraisal and Planning Process (PRAP) model with the inclusion of a Personal Viability Training (PVT) module to facilitate more enduring relationships within the community and to raise self-awareness.

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